CONEHEAD™ is a revolutionary method of molding EPS foam to increase the impact properties of helmets. The helmet is molded in two stages and features two parts in two different densities, with a unique conical interface. The use of two densities ensures the optimum impact properties can be achieved on the inside and outside surfaces of the helmet. The conical interface acts like a crumple zone around the head by absorbing and dissipating impact forces sideways, as well as radially, offering improved absorption over a standard construction EPS helmet.